Device and method for spinal fusion surgery

ABSTRACT

A spinal fixation and fusion device and method for its use. The device includes a minimum of one stabilization member integral within at least one wall of the device. The stabilization member is typically a pin which when the device is in a final position between the vertebrae stabilization member which is typically a pin is inserted into vertebrae. Specially designed pliers like device can be used for insertion of the pins. A locking mechanism provides a means for securing the pin in place after its insertion.

BACKGROUND

Several surgical approaches have been used to implant devices used for spinal fusion. Anterior approaches to cervical, lumbar and thoracic spine are well accepted methods. In certain situations it is beneficial to access the lumbar spine via a direct lateral approach or a posterior transforaminal interbody approach. A number of spinal implants are known in the art for these purposes. Generally, they are made from titanium, carbon or biocompatible materials and allow, either via porosity or via cavity for the ingrowth of osseous fusion.

One well described potential complication of these implanted devices arises from the possibility of their migration prior to complete consolidation of fusion. Inadvertent movement of an implanted device may lead to injury to surrounding structures such as nerves, blood vessels or viscera. Therefore, there is a need for an implant which possesses a greater movement resistance. Devices which resist migration via vertically applied members which cut into adjacent vertebrae are known to the art.

The problem posed by these devices known to the prior art lie in their cumbersome nature, difficulty in application or lack of sound biomechanical interface with surrounding anatomy. There is the need for a more elegantly designed, easily applied cage with superior biomechanical characteristics which will serve to stabilize pathologic spinal segments, resist inadvertent movement and induce spinal fusion.

SUMMARY

A spinal implant designed for application in the cervical, thoracic or lumbar aspect of the spine. The implant includes a means to secure it in place to prevent movement. In the cervical spine it may be applied via an anterior approach. In the thoracic or lumbar spine it may be applied via an anterior or lateral approach. It may be applied via the transforaminal lumbar interbody approach.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a view of one side of a cage with pins prior to insertion.

FIG. 2 is a top view of one side of a cage with pins prior to insertion.

FIG. 3 is a top view of a cross section of a cage with pins prior to insertion.

FIG. 4 is a top view of a cross section of a cage with pins inserted.

FIG. 5 is a top view of a cross section of a cage with screw driver inserted into locking screw on a pin.

FIG. 6 is a perspective view of a cage with pins prior to insertion.

FIG. 7 is a perspective view of a cage with pins in an inserted position.

FIG. 8 is a side view of a cage positioned between two vertebrae showing cage pliers open and engaged with the pins for insertion.

FIG. 9 is a side view of a cage positioned between two vertebrae showing cage pliers closed causing pin insertion.

FIG. 10 is a side view of another embodiment of a cage with pins for insertion.

FIG. 11 is a top view of cage in FIG. 10.

FIG. 12 is a cross section of FIG. 10.

FIG. 13 is a cross section of FIG. 11 with pins prior to insertion.

FIG. 14 is a cross section of FIG. 11 with pins shown inserted.

FIG. 15 is a side view of a cage positioned between two vertebrae showing cage pliers open.

FIG. 16 is a side view of a cage positioned between two vertebrae showing cage pliers open and engaged with the pins for insertion.

FIG. 17 is a side view of a cage positioned between two vertebrae showing cage pliers closed causing pin insertion.

FIG. 18 is a perspective view of FIG. 10 with open pliers.

FIG. 19 is a side view of the pliers.

FIG. 20 is a top view of the pliers.

FIG. 21 is a front view of the pliers.

FIG. 22 is a rear view of the pliers.

FIG. 23 is a side view of another embodiment of a cage with cage pin arrows shown prior to pin insertion.

FIG. 24 is a top view of a cage with cage pin arrows shown prior to pin insertion.

FIG. 25 is a side cross section of FIG. 23 showing pins prior to insertion.

FIG. 26 is a side cross section of FIG. 23 showing pins in inserted position.

FIG. 27 is a side view of FIG. 23 and pliers in an open position.

PARTS LIST

-   -   1. Cage     -   2. Piercing Pin     -   3. Pin Block     -   4. Locking Screw     -   5. Pin Block Channel     -   6. Insertion Pliers     -   7. Screw Driver     -   8. Vertebrate     -   9. Pliers Driver     -   10. Pliers Glide Plate     -   11. Eyelet     -   12. Pin Hole Substrate     -   13. Cage Guide     -   14. Pliers Guide     -   15. Cage Pin Arm     -   16. Cage Pin Slot     -   17. Pliers Handles     -   18. Pliers Spring     -   19. Pliers Driver Slot

DESCRIPTION

This invention comprises a spinal fixation and fusion device. It includes supportive elements, a hollow area intended to be filled with bone grafting material, and an anchoring device. The device is intended to fill the void created by removal of intervertebral disc material. It is intended to support the surrounding structures. One aspect of the cage is intended to resist inadvertent migration. The cage includes anterior, bilateral and posterior walls which serve to support the surrounding vertebrae. The hollow center may be filled with grafting material in order to encourage intervertebral fusion to occur. Depending upon the spinal level to be fused, and the direction of approach to the spine, the anchoring device will be intrinsic to one or more of the walls of the cage. The bone piercing anchoring device may be driven and locked into position where it may affix the surrounding vertebrae and provide the cage with resistance to movement.

The design of the cage may take various forms, depending upon to which part of the spine it will be applied, as well as the approach of application. For the anteriorly applied cervical, thoracic and lumbar device it may be comprised of an approximately quadrangular shape with four walls conforming to the shape of the cephalad and caudal vertebrae. For cages applied via the direct lateral approach in the thoracic and lumbar spine, the device may be comprised of an approximately quadrangular shape with four walls conforming to the shape of the cephalad and caudal vertebrae. For cages applied via transforaminal lumbar interbody approach, the device may be shaped approximately as an elongated kidney bean. In all cases, the cage may be hollow to allow for packing with graft material and ingrowth of bone culminating in intervertebral fusion. In all cases, the cage will be impacted into the intervertebral space according to the approach of application.

This invention provides a stabilization member integrated into one or more walls of the cage. This member may be incorporated in the wall of the cage subjected to impaction. Upon optimal placement of the cage within the intervertebral space, the stabilization member may be deployed. This will result in the member cutting into the cephalad and caudal vertebrae, thus providing the cage with resistance to movement.

The stabilization member may be advantageously deployed by easy application of a pliers-like tool specifically designed to drive the stabilization members into the surrounding bone. Deployment of the stabilization member may occur within the wall of impaction, driving pins residing within the impaction wall from a resting into a deployed position. This may result in the member cutting into the cephalad and caudal vertebrae, thus affixing the cage. The stabilization members or pins can be secured in place insertion into the cephalad and caudal vertebrae. One method to secure the pins in place after insertion into the vertebrae is to insert screws through the base of an inserted pin into a wall of the cage.

One embodiment is shown on FIGS. 1-9. The cage (1) includes one or more piercing pin(s) (2), each with a pin block (3) at an end opposite to the narrowed point of the pin which is designed for insertion into a vertebrae. The pin (2) with pin block (3) are located in a pin block channel (5) within a wall of the cage (1). Typically as shown on FIGS. 1-9, two pins (2) are located adjacent to each other to allow insertion of a pin into both the cephalad and caudal vertebrae. The pin block (3) is restricted to movement within the pin block channels (5) for insertion of the pin (2).

A specifically designed pliers (6) like tool allows the simultaneous deployment/insertion of pins (2) in cephalad and caudal vertebrae (FIGS. 2, 8 and 9). The insertion pliers (6) include handles (17) with a spring (18) to maintain the pliers in an open position as their default position. Pushing the handles (17) toward each other causes pliers drivers (9) to slide along a plier's driver slot within the pliers guide plate (10). The two pliers drivers (9) are moved in opposite directions in the parallel slots as the pliers are moved toward a closed position.

For insertion of the pins (2), the pliers drivers (9) are inserted into the pin blocks (3). After the insertion of the pliers drivers (9), the handles (17) are moved toward the closed position. Movement of the pliers handles (17) is stopped when the pins (2) are inserted into the vertebrae as desired. After the pins are inserted they can be secured in position. One method to do that is to insert a locking screw (4) through the pin block (3) into a wall of the cage (1) using a screw driver (7). Other methods to secure the pin block in place after pin insertion are within the skill and knowledge of those in this field.

A second embodiment is shown on FIGS. 10-18. In this embodiment the pins (2) are held in place within the wall of the cage (1) by pin hole substrate (12) in holes in the top and bottom of a wall in the cage (1). Cage guides (13) form a typically rectangular opening in the wall of the cage (1). The specially designed pliers like tool (6) has pliers guides (14) on it designed to fit the opening in the wall of the cage (1). This allows the pliers (6) to be stabilized in the cage when it is used to drive the pins into the vertebrae. After the pliers drivers (9) are inserted in eyelets (11) on the pins (2), pliers handles (17) are moved toward each other causing insertion of the pins (20 into the cephalad and caudal vertebrae. As with the first embodiment the pin can be secured in place after insertion into a vertebrae by a locking screw or other means.

Insertion pliers (6) are shown in detail on FIGS. 19 to 22 and described above. Depending on the embodiment being used, configuration of pliers can be designed appropriately. For example, the pliers may or may not include a pliers guide (14) and its configuration can be varied as warranted.

Another embodiment is shown on FIGS. 23-27. In this embodiment one or more pin arms (15) are provided in one or more walls of the cage (1). One end of the pin arm (15) is attached to the top or bottom of a wall in the cage. The other end has a pin (2) and a pin arm eyelet (11). The pin arms (15) are designed to be raised or lowered into cage pin slots (16) on the top or bottom of the associated wall in the cage (1).

FIG. 27 shows insertion pliers (6) designed for use with this embodiment. A pliers guide (14) allows insertion of the pliers into the cage guide in the wall of the cage (1). This aligns and stabilizes the pliers during movement of the pins (2). The pliers drivers are inserted into the eyelets of the pin arms (15). The pliers handles (17) are then moved toward the closed position causing the pin arms to be raised or lowered. When the pins (2) are inserted as desired, movement of the pliers handles (17) is stopped and the pliers drivers (9) are withdrawn. The pins can then be secured in place by a locking screw through the eyelet or other means.

The above is a detailed description of particular embodiments of the invention. It is recognized that departures from the disclosed embodiments may be made within the scope of the invention and that obvious modifications will occur to a person skilled in the art. Those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed herein and still obtain a like or similar result without departing from the spirit and scope of the invention. All of the embodiments disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. 

1. A spinal fixation and fusion device comprising: a cage; a hollow area in the cage; anterior, posterior and bilateral walls surrounding the hollow area; each wall having a top and a bottom; and a minimum of one stabilization member integral within at least one wall.
 2. A spinal fixation and fusion device according to claim 1 in which the stabilization member is at least one pin with a pointed end intended for insertion into a vertebrae and a pin block at an opposite end.
 3. A spinal fixation and fusion device according to claim 2 further comprising at least one pin block channel in at least one wall with the channel designed to house the pin and pin block prior to pin insertion and allow movement between the top of the wall and the bottom of the wall during pin insertion.
 4. A spinal fixation and fusion device according to claim 3 in which there are two pin block channels with one pin block and pin in each channel and wherein the pins are pointed in opposite directions.
 5. A spinal fixation and fusion device according to claim 4 further comprising a means to secure the pin block in place after insertion of the pin.
 6. A specially designed pliers for controlling movement of the pins and pin blocks in claim 4 comprising: two handles; a spring between the 2 handles; two pliers drivers with each designed for insertion into a pin block; and a pliers guide plate located between an end of the pliers drivers which is intended for insertion into said pin block, and the spring between the two handles; wherein each pliers driver extends through a separate slot in the pliers guide plate with the slots being parallel to each other, and the pliers are designed such that movement of the pliers handles toward each other causes the pliers drivers to move in opposite directions.
 7. A spinal fixation and fusion device according to claim 1 wherein the stabilization member is at least one pin with a pointed end for insertion into a vertebrae and an eyelet at an opposite end.
 8. A spinal fixation and fusion device according to claim 6 further comprising a hole in the top of the wall which is filled with substrate designed to hold a pin in place prior to insertion and then allow the pin to pass through the hole for insertion into a vertebrae.
 9. A spinal fixation and fusion device according to claim 7 in which there are two pins pointed in the opposite directions and a hole in the bottom of the wall with substrate designed to hold a second pin in place prior to insertion and then allow the pin to pass through the hole for insertion into a vertebrae.
 10. A spinal fixation and fusion device according to claim 9 further comprising a cage guide opening in the wall of the cage.
 11. A specially designed pliers for controlling movement of the pins in claim 10 comprising: two handles; a spring between the 2 handles; two pliers drivers with each designed for insertion into an eyelet; a pliers guide plate located between an end of the pliers drivers and the spring between the two handles; and a pliers guide extending perpendicular from the pliers guide plate and parallel to the pliers drivers for insertion into the cage guide opening to secure the pliers guide in place during operation of the pliers to insert the pins into vertebrae; wherein the pliers are designed such that movement of the pliers handles toward each other causes the pliers drivers to move in opposite directions.
 12. A spinal fixation and fusion device according to claim 1 in which the stabilization member is at least one pin at an end of a pin arm with an opposite end of the pin arm attached to the top or bottom wall in the cage wherein the pin is designed to be raised or lowered as warranted through a cage pin slot for insertion into a vertebrae.
 13. A spinal fixation and fusion device according to claim 12 wherein there are 2 pins with pin arms with one pin pointed toward a cage pin slot in the top wall; with a second pin pointed toward a cage pin slot in the bottom wall; and further comprising an eyelet on each pin arm.
 14. A spinal fixation and fusion device according to claim 13 further comprising a cage guide opening in the wall of the cage.
 15. A specially designed pliers for controlling movement of the pins in claim 14 comprising: two handles; a spring between the 2 handles; two pliers drivers with each designed for insertion into a pin block; and a pliers guide plate located between an end of the pliers drivers and the spring between the two handles with the pliers guide plate designed to be secured in the cage guide in the wall of the cage during operation of the pliers to insert the pins into vertebrae; wherein the pliers are designed such that movement of the pliers handles toward each other causes the pliers drivers to move in opposite directions.
 16. A method for securing a spinal fixation and fusion device after insertion between vertebrae comprising: creating a spinal fixation device comprising a cage; a hollow area in the cage; anterior, posterior and bilateral walls surrounding the hollow area; each wall having a top and a bottom; and a minimum of one stabilization member integral within at least one wall; adding grafting material to the hollow area in the cage; inserting the spinal fixation and fusion device between the intended vertebrae; inserting the stabilization member within the wall into a vertebrae.
 17. A method for securing a spinal fixation and fusion device according to claim 14 wherein the cage has two stabilization members within a wall for insertion into the cephalad and caudal vertebrae.
 18. A method for securing a spinal fixation and fusion device according to claim 15 in which the stabilization members are pins.
 19. A method for securing a spinal fixation fusion device according to claim 18 further comprising a means for securing the stabilization member in place after insertion into vertebrae.
 20. A method for securing a spinal fixation and fusion device according to claim 18 wherein the pins are moved for insertion into vertebrae by utilizing specially designed pliers comprising: two handles; a spring between the 2 handles; two pliers drivers with each designed for insertion into a pin block; and a pliers guide plate located between an end of the pliers drivers and the spring between the two handles; wherein each pliers driver extends through a separate slot in the pliers guide plate with the slots being parallel to each other, and the pliers are designed such that movement of the pliers handles toward each other causes the pliers drivers to move in opposite directions. 